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🌞 AeroCement

GitHub stars

Triple-utility passive solar-thermal concrete system

License: CC BY-SA 4.0 Sponsor


What Is AeroCement?

AeroCement transforms ordinary concrete into multifunctional energy infrastructure:

  1. ☀️ Solar Capture - Absorbs 95–98% of solar radiation
  2. 🔋 Thermal Storage - Stores heat for 7+ nights underground
  3. 🏗️ Structural Material - Load-bearing walls

Performance: ~12.91 kWh/m² nightly | 7-night accumulation = ~82.98 kWh


Quick Start

# Clone the repo
git clone [https://github.com/jesseray718/aerocement](https://github.com/jesseray718/aerocement)
cd aerocement

# Read the build guide
cat docs/BUILD_GUIDE.md

# Calculate your system size
python3 aerocement/calc/thermal_calculator.py

Key Documents

Document Description
BUILD_GUIDE.md Step-by-step construction
MIX_DESIGN.md Concrete recipes
THERMAL_PERFORMANCE.md Performance data
BOM.md Bill of materials

How It Works

1. Solar Capture

  • Open-cell aerated concrete with zirconium
  • Volumetric blackbody: 95–98% absorption
  • No separate solar panels needed

2. Heat Transfer

  • Heated air moves through underground channels
  • Thermal labyrinth stores energy in ground battery
  • Decouples thermal mass from living space

3. Energy Recovery

  • Stirling engine or heat exchanger
  • ~3.11 kW continuous from 10m² array
  • Zero fuel cost, zero emissions

System Sizing

Building Size Panel Area Storage Volume Est. Cost
Small (500 sq ft) 10 m² 5 m³ $800–$1,200
Medium (1,000 sq ft) 20 m² 10 m³ $1,500–$2,200
Large (2,000 sq ft) 40 m² 20 m³ $2,800–$4,000

Performance Data

Location: Sikeston, Missouri (37.13N, 89.53W)
Insolation: 5.2 kWh/m²/day average
Measured: 12.91 kWh/m² daily capture
Storage efficiency: 85–92%
Discharge: 7–10 nights
Round-trip: 78–84%


🌐 Main Site

https://jesseray718.github.io - Full ecosystem docs


🔗 Related Projects

Project Description
OpenRoot Ferrocement domes + thermal labyrinths
Wisdom Scaffold Ancient wisdom + computation
Renaissance Protocol Proof-of-work for physical labor

💬 Community


💰 Support This Work

AeroCement is open-source hardware (CC-BY-SA-4.0):


📄 License

Hardware & Docs: CC-BY-SA-4.0
Software: GPL-3.0

You can: Share, Adapt, Use commercially
Requirements: Attribution + ShareAlike

Full: https://creativecommons.org/licenses/by-sa/4.0/


🚀 Start Here

  1. Read BUILD_GUIDE.md
  2. Join Discussions
  3. Watch for video tutorials (coming soon)
  4. Sponsor for early access

Last updated: September 2026 | Version: 1.0.0


🏗️ Community Builds

Have you built AeroCement? Share your project!

Community builds coming soon - be the first!